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Porter Cable C3151 User Transmission AIR COMPRESSOR Manuals And Guides L0404295
PORTER Cable Air compressor Manual L0404295 PORTER CABLE Air compressor Owner's Manual, PORTER CABLE Air compressor installation guides
User Manual: Porter Cable C3151 C3151 PORTER CABLE AIR COMPRESSOR - Manuals and Guides View the owners manual for your PORTER CABLE AIR COMPRESSOR #C3151. Home:Tool Parts:Porter Cable Parts:Porter Cable AIR COMPRESSOR Manual
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Instruction transmission MODEL C3151 10B BOSS" Oilfree Portable Air Compressor IMPORTANT To learn more than about PoPmr-Cable _sit ou_we_eat_ httpd/world wide web.po rter-cable/_om PORTER÷OIBLE Please brand certain that the person who/s to use this equipment carefully reads and understands these instructions before starting operations. The Model and Sedal No, plate is located on the frame Record these numbers in the spaces below and retain for future reference. Model No Blazon Series No Cop'/r_ht © 200_P=ter-CaU_Cor_at_ Office No. D28379-035-1 This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT Issues. To aid yous recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. _ Indicates an imminently chancy situation which, if not avoided, volition result in or serious injury. a potentially hazardous state of affairs which, if non avoided, _ result in minor or moderate iniury. I_l_lndicates Iil_ll a potentially hazardous state of affairs which, if non avoided, _ upshot in _leath or serious iniurv. I_J_lJ_llndicates Used without the safety alarm symbolindicatesa potentiallyhazardoussituationwhich, if non avoided, may consequence in am_L_m_. I__ Some dust created past ability sanding, sawing, grinding, drilling, and other structure activities contains chemicals known (to the Country of California) to crusade cancer, birth defects or other reproductive harm. Some example of these chemicals are: • • lead from lead-based paints crystalline silica from bricks and cement and other masonry products • arsenic and chromium from chemically-treated lumber Your risk from these exposures varies, depending on how often you lot do this type of piece of work. To reduce your exposure to these chemicals: work in a well ventilated expanse, and work with approved rubber equipment, e'er habiliment MSHA/NIOSH canonical, properly plumbing equipment confront mask or respirator when using such tools. When using air tools, bones prophylactic precautions should always be followed to reduce the risk of of personal injury. D28379 2-ENG Salve these instructions Improper operation or maintenance of this product could effect in sedous injury and belongings impairment. Read and sympathise all warnings and operation instructions before using this equipment. Alert: Gamble of explosion or fire What Could Happen How To Prevent It If electric sparks from compressor come into contact with flammable vapors, they may Ignite, causing fire or explosion, If spraying flammable materials, locate compressor at least twenty feet abroad from spray area. An boosted length of hose may be required. Store flammable materials in a secure location abroad from compressor. Unattended functioning of this product could issue in personal injury or property damage. To reduce the hazard of fire, practise non allow the compressor to operate unattended. Always remain in attendance with the perating. disconnect electrical power by moving pressure switch lever to the off position and bleed tank daily or after each use. 3- ENG D28379 WARNING: Take chances of Bursting Air Tank: The following atmospheric condition could lead to a weakening of the tank, and issue in a violent tank explosion and could cause holding impairment or serious injury. How To Prevent It What Could Happen Drain tank daily or after each use. If tank develops a leak, replace it immediately with a new tank or reptace Faiiure t0 pr0_eriy drain condensed h2o from tank; causing rust and thinnlng of the steel tank. the entire Compressor. Modifications the tank. or attempted repairs to Never drill into, weld, or make whatsoever modifications to the tank or its attachments. Unauthorized modifications to the unloader valve, safety valve, or any other components which control tank pressure. Excessive vibration can weaken the rupture Or explosio n ATTACHMENTS The tank is designed to withstand specific operating pressures. Never make adjustments Or parts substitutions to alter the mill set operating pressureS. & ACCESSORIES: Exceeding the pressure rating of air tools, spray guns, sir operated accessories, tires, and other inflatables can cause them to explode or fly apart, and could result in serious injury. For essential control of air pressure level, you lot must install a pressure regulator and pressure gauge to the air outlet (if not equipped) of your compressor. Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure level rating of attachments. Never use compressor to inflate minor depression pressure level objects such as children's toys, footballs, basketballs, etc. iri ,,ri il, WARNING: Risk from Flying Objects What Could Happen _ fl_S_ _anlag_ _ exposed Peel and; _h p_! di_i _hip_i iOose p_a_i and _m_ii obj_S =high; How To Foreclose Information technology 2 wea_ ANSI Z87ii canonical Safi _ ;with side Sh!elds when usihg tl cOmpresSor. Neve r p0int _ _ nozzle or sprayer pe_p!e 0[ a,!ma!south. bleed pressure f_ the ai_ hose bnd !ank before attem_ing m_[nt_ancel attaching tools Or scceSSOrtes. D28379 4- ENG "rlt,fi il s WARNING: Adventure of Electrical Shock How To Foreclose It What Could Happen Your air compressor is powered by electricity. Uke any other electrically powered device, If it is non used properly information technology may cause electric daze. Never operate the compressor outdoors when it is raining or in wet conditions. Never operate compressor with _rotective covers removed or damaged. Electrical Grounding: Failure to provide adequate grounding to this product could event in serious injury or death from electrocution. See grounding instructions. Brand certain that the electrical excursion to which the compressor is connected provides proper electric grounding, correct voltage and adequate fuse protection. irl),fi il . WARNING: Risk to Breathing What Sprayed materials such equally paint, pigment solvents, paint remover, insecticides, weed killers, may contain harmful vapors and poisons, How To Prevent It Work in an area with skilful cress ventilation, Read and follow the safety Instructions provided on the label or safety data sheets for the materials you are spraying, Use a NIOSH/MSHA canonical respirator designed for use with your specific application. 5- ENG D28379 _V.4",t±1;! D] Warning: Risk of Burns How To Preclude It What Could H_ 13Y_,_J±I =tt] Alarm: Take chances from Moving Parts What Could Happen How To Forestall It Moving parts such as the pulley, flywheel, and belt can cause serious Injury if they come up into contact with y'all or your clothing. Never operate the compressor with guards or covers which are damaged or removed. F:I,_*:I;t s_ WARNING: Risk of Failing What Could Happen How To Prevent It A portable compressor tin fall from south table, workbench, or roof causing impairment to the compressor and could effect in serious injury or expiry to the operator. Always operate compressor in a stable secure position to preclude accidental movement of the unit. Never operate compressor on a roof or other elevated position. Use additional air hose to reach high locations. D28379 half-dozen- ENG , WARNING: Risk of Serious Transporting Compressor Injury or Property Damage When (Fire, InhalaUon,Damage to VehicleSurfaces) How To Prevent It !!Oil ............y ur;iiiiiiii Alert: Risk of Unsafe Operation How To Prevent Information technology What Could Happen Unsafe operation of your air compressor could atomic number 82 to serious injury or decease to you or others. Review and empathize all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor. Continue operating area clear of all persons, pets, and obstacles. Keep children away from the air compressor at all times. Practise non operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times. Never defeat the safety features of this product. Equip area of operation with a fire extinguisher. Do non operate auto with missing, broken, or unauthorized parts. Relieve THESE INSTRUCTIONS 7- ENG D28379 Become familiar with these terms before operating the unit of measurement. CFM: Cubic feet per minute. SCFM= Standard cubic feet per minute; a unit of measure of air commitment. PSIG= Pounds per square inch gauge; a unit of measure out of pressure. Code Certification; Products that comport one or more of the following marks: UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety. Cut-In Pressure: While the motor is off, air tank pressure drops as you lot go on to use your accessory. When the tank pressure drops to a certain low level the motor will restart automatically. The depression pressure at which the motor automatically restarts is called "cutting-in" pressure. Cut-Out Pressure: When an air compressor is turned on and begins to run, air force per unit area in the air tank begins to build. It builds to a certain loftier force per unit area earlier the motor automatically shuts off - protecting your air tank from pressure college than its capacity. The high pressure at which the motor shuts off is called "cut-out" pressure level. Branch Circuit: Circuit carrying electricity from electrical panel to outlet. Porter-Cable air compressors should exist operated on not more than a l% duty cycle. This means an air compressor that pumps air more than than 50% of one hour is considered misuse, because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes. Model No, C3151 Horsepower Elevation iii.5 Bore 2.375" Stroke 1.350" * Voltage-Single Phase 120 * * Minimum Branch Circuit Requirement xv amps * Fuse Type Fourth dimension Delay Air Tank Capacity (Gallon) four.5 Estimate Cut-in Pressure 120 PSIG Estimate Cut-out Pressure 150 PSIG SCFM @90 PSIG 6.0 * This air compressor tin be operated on a 15 amp circuit if: 1. Voltage supply to excursion is normal. 2. Excursion is not used to supply whatever other electrical needs (lights,appliances, etc.) 3. Extensioncords comply with specifications in owners manual, 4. Circuit is equipped with 15 amp circuitbreaker or xv amp time delay fuse. ff any of the above conditionscannot be met, or if operation of the air compressor repeatedly causes interruptionof the power information technology may be necessaryto operate it from a twenty amp circuit, it is not necessary to change the cord set. * * A excursion billow is preferred. Utilise only a fuse or circuitbreaker that is the same rating as the branch circuiton which the air compressoris operated. If the air compressor is continued to a circuit protected by fuses, use dual element fourth dimension delay fuses. D28379 8-ENG Accessories for this unit of measurement are available at the store the unit of measurement was purchased. Unpacking 1, Remove unit from carton and discard all packaging. HOW TO Prepare YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at to the lowest degree 12" abroad from the wall or other obstructions that will interfere with the menstruum of air. The air compressor pump and shroud are designed to permit for proper cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature. Exercise not identify rags or other containers on or most these openings. GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the result of a brusque circuit, grounding reduces the gamble of shock by providing an escape wire for the electric current. This air compressor must exist properly grounded. The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug (come across following illustrations), The plug must exist used with an outlet that has been installed and grounded in accordance with all local codes and ordinances. 1. The cord set and plug with this unit contains a grounding pivot. This plug MUST be used with a grounded outlet. Of import: The outlet being used must exist installed and grounded in accordance with all local codes and ordinances. two. Make sure the outlet being used has the same configuration as the grounded plug. Practice Non USE AN ADAPTER. Run into illustration. 3, Inspect the plug and cord before each use. Exercise not utilise if there are signs of damage. If these grounding instructions are not completely understood, or if in dubiety equally to whether the compressor is properly grounded, take the installation checked by a qualified electrician. IMPROPER GROUNDING Tin RESULT IN Electric SHOCK. iv. Do not modify the plug provided. If information technology does not fit the available outlet, a right outlet should be installed by a qualified electrician, Repairs to the string set or plug MUST be made past a qualified electrician. 9-ENG D28379 Extension Cords Using extension cords is not recommended. The employ of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Instead of using an extension cord, increment the working reach of the air hose by attaching another length of hose to its terminate. Adhere additional lengths of hose equally needed. If an extension cord must be used, exist sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product in skillful condition no longer than 50 feet 12 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 10 AW(three and 8 AWG may also be used. DO Non USE 14 OR 16 AWG.) Voltage and Circuit Protection Refer to the Parts Manual for the voltage and minimum co-operative excursion requirements. Sure air compressors can be operated on a 15 amp circuit if the post-obit conditions are met. 1. Voltage supply through co-operative circuit is 15 amps. ii. Circuit is not used to supply any other electrical needs (lights, appliances, etc.). 3. Extension cords comply with specifications. 4. Circuit is equipped with a 15 amp circuit billow or 15 amp time delay fuse. Note: If compressor is connected to a excursion protected by fuses, use simply fourth dimension delay fuses. Time delay fuses should be marked "D" in Canada and "T" in the US. If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may exist necessary to operate it from a 20 amp circuit. Information technology is not necessary to alter the cord set. D28379 ten-ENG Know Your Air Compressor READ THIS OWNER'S MANUAL AND SAFETY RULES Before OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Get familiar with these controls earlier operating the unit of measurement, On/Auto/Off Switch (A): Plough this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use, Pressure Switch (B): The force per unit area switch automatically starts the motor when the air tank pressure drops below the mill set "cut-in" pressure. Information technology stops the motor when the air tank pressure reaches the factory set "cutting-out" pressure. Condom Valve (C): If the pressure switch does not shut off the air compressor at its "cutting-out" force per unit area setting, the safety valve volition protect against high pressure by "popping out" at its factory gear up pressure (slightly higher than the pressure level switch "cut-out" setting). Outlet Pressure Gauge (D): The outlet pressure approximate indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is e'er less than or equal to the tank force per unit area. Tank Pressure level Gauge (E): The tank pressure gauge indicates the reserve air pressure in the tank. Regulator (F): Controls the air pressure shown on the outlet pressure gauge. Pull the knob out and turn clockwise to increment pressure and counterclockwise to decrease force per unit area. When the desired pressure is reached push knob in to lock in place. Universal Quick-Connect Trunk (K): The universal quick-connect trunk accepts the three well-nigh pop styles of quick-connect plugs- Industrial, automotive (Tru-flate), and ARO. I hand push-to-connect operation makes connections simple and like shooting fish in a barrel. The ii quick connect bodies permit the utilise of 2 tools at the same time. Remote Panel (H): Permits remote air regulation and control closer to work expanse, includes two loftier-catamenia industrial/automotive style compatible quickconnects, outlet pressure level gauge, and a loftier-catamenia regulator. 11-ENG D28379 Cooling System (not shown): This compressor contains an avant-garde pattern cooling system. At the eye of this cooling organization is an engineered fan. Information technology is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling organisation is working when air is being expelled. Air Compressor Pump (non shown: Compresses air into the air tank. Working air is not available unti{ the compressor has raised the air tank pressure above that required at the air outlet. Bleed Valve(I),, The drain valve is located at the base of the air tank and is used to drain condensation at the terminate of each employ. Cheek Valve (L)." When the air compressor is operating, the bank check valve is "open up", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the cheque valve "closes", allowing air force per unit area to remain inside the air tank. Air Intake Filter (K): This filter is designed to make clean air coming into the pump. This filter must always exist clean and ventilation openings free from obstructions. See "Maintenance". Pressure Release Valve (M): The force per unit area release valve located on the side of the pressure switch, is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches "cut-out" pressure or is shut off. The pressure release valve allows the motor to restart freely. When the motor stops running, air will exist heard escaping from this valve for a few seconds. No air should exist heard leaking when the motor is running, or continuous leaking after unit of measurement reaches "cut-out" pressure. How to Employ Your Unit How to Stop: 1. Set the On/Automobile/Off lever to "OFF". D28379 12-ENG Earlier Starting Pause-in instructions Serious harm may result if the post-obit break-in instructions are not closely followed, This process is required earlier the air compressor is put into service and when the cheque valve or a complete compressor pump has been replaced. t. Make sure the On/Auto/Off lever is in the "OFF" position. Notation: If quick connect is installed, pull coupler back until it clicks to forbid air from escaping through the quick connect. two. Plug the power cord into the correct co-operative excursion receptacle. (Refer to Voltage and Circuit Protection paragraph in the Installation section of this manuel.) iii. Open up the bleed valve fully (counter-clockwise) to permit air to escape and preclude air force per unit area build up in the air tank during the intermission-in flow. four. Motility the On/Automobile/Off lever to "ON/AUTO" position. The compressor will get-go. v. Run the compressor for 15 minutes. Brand certain the drain valve is open and at that place is minimal air force per unit area build-up in tank. 6. Subsequently 15 minutes, close the drain valve (clockwise). The air receiver volition fill to "cut-out" pressure level and the motor will end. The compressor is at present ready for use. Before Each Start-Up: 1. Place On/Auto/Off lever to "OFF". two, Pull regulator knob out, plough counter-clockwise until it stops. Push button knob in to lock in place. 3. Adhere hose and accessories. Notation: The hose or accessory will require a quick connect plug. To use remote panel, see "How to Use Remote Console" paragraph in this section. Too much air force per unit area causes a hazardous adventure of bursting, Check the manufacturer'due south maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum force per unit area rating. 13-ENG D28379 How to First: 1, Turn the On/Car/Off lever to "Machine" and let tank force per unit area to build. Motor will stop when tank force per unit area reaches "cut-out" force per unit area. 2. Pull the regulator knob out and plough clockwise to increase pressure. When the desired pressure level is reached push knob in to lock in identify. The compressor is ready for use. Notation: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is beingness used to operate a sprayer Practise NOT place near the spray surface area. How to Use Remote Console: When needed the remote panel allows remote air regulation and command closer to the work area. Reduce air pressure in tank to 60 psi maximum removing or connecting portable control panel connecting hose to tank quick-connect 1. ii. earlier and when coupler. Turn knobs counter clockwise to loosen knobs securing control panel. Slide console up and away from frame, disconnect air hose from quick connect (a), and remove panel. | . Connect air hose (sold separately) to quick connect plug (b) and quick connect (a). The console can then be brought closer to the work site to rest on the console brackets (d) or be temporarily mounted using the mounting hole (c). Can cause serious injury or decease. Tank may contain 150 PSI of air pressure. Never connect accessories to unregulated air, Never operate tools or accessories to a higher place marked maximum force per unit area. D28379 14-ENG How to transport unit The unit has a handle (a) for carrying and a handle (b) for pulling. t. Grasp carrying handle (a) to elevator unit. b ii. Slide handle (b) out until information technology locks into place. 3. Pull unit as shown, practise not button unit. NOTE: When transporting do not lift the unit to the indicate where it would tip over backwards. Of import: Just utilise pulling handle to pull unit, use the conveying handle to elevator and acquit unit. fifteen-ENG D28379 Customer Responsibilities Before each use Cheque Prophylactic Valve DaiLyor a_er Frequently Yearly each use • Drain Tank • Air Filter 01 Air compressor pump intake and frazzle valves 1- more than frequent in dusty or humid atmospheric condition Unit cycles automatically when power is on. When performing maintenance, yous may exist exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air force per unit area. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The post-obit routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily footing. If necessary, the schedule should be modified to adapt the weather under which your compressor is used. The modifications volition depend upon the hours of operation and the working surround. Compressor outfits in an extremely dirty and/or hostile environment will require a greater frequency of all maintenance checks. NOTE: Encounter "Functioning" To Check Safety section for the location of controls. Valve If the safety valve does non work properly, overpressurization may occur, causing air tank rupture or an explosion. 1. Earlier starting compressor, pull the ring on the safety valve to make sure that the condom valve operates freely. If the valve is stuck or does not operate smoothly, it must be replaced with the aforementioned type of valve. D28379 16-ENG To Bleed Tank 1. Set the On/Auto/Off lever to "OFF". 2. Pull the regulator knob out and turn counterclockwise to set the outlet pressure to zero. 3. Remove the air tool or accompaniment. 4. Pull band on safe valve allowing air to bleed from the tank until tank pressure is approximately 20 psi. Release safety valve ring. 5. Bleed water from air tank past opening drain valve (counter-clockwise) bottom of tank. on Water will condense in the air tank. If not drained, water will corrode end weaken the air tank causing a risk of air _ tank rupture. half dozen. After the water has been drained, close the drain valve (clockwise). compressor can now be stored. The air Note: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, the reinstalled. Air Filter Inspection and Replacement Hot surfaces. Risk of burn down. Compressor heads are exposed when filter cover is removed. Permit compressor to absurd prior to servicing. Go on the air filter clean at all times. Do not operate the air compressor with the air filter removed. A muddied air filter will not allow the compressor pump to operate at full chapters. Before you apply the compressor pump, check the air filter to be sure it is clean and in identify. ff it is dirty, supervene upon it with a new filter. one. Remove the air filter embrace. 2, Remove the air filter from filter cover. iii. Place new air filter into filter cover. Refer to the "Repair Parts" for the correct part number. 4. Replace air filter cover and lock into place. Air Compressor Pump Intake and Exhaust Valves In one case a yr have a Trained Service Technician check the air compressor pump intake and frazzle valves. 17-ENG D28379 _m Unit cycles automatically when ability is on. When doing Maintenance, y'all may be exposed to voltage sources, compressed air or moving parts. Personal injuries tin can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure. ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Before servicing: • • • Unplug or disconnect electrical supply to the air compressor. Drain tank of force per unit area. Allow the air compressor to cool. To Replace or Clean Check Valve 1. Release all air force per unit area from air tank. See "To Bleed Tank" in the Maintenance department. 2. Unplug outfit. Note: If needed the top panel may exist removed to make parts accessible. 3. Using an adaptable wrench loosen outlet tube nut at air tank and pump. Carefutly move outlet tube away from check valve. four. Using an adjustable wrench loosen pressure level relief tube nut at air tank and pressure switch. Carefully move pressure relief tube away from cheque valve. five. half dozen. 7. eight, Unscrew the check valve (turn counterclockwise) using a 7/viii" open end wrench. Note the orientation for reassembly. Unscrew elbow plumbing equipment from the check valve (turn counterclockwise) using an adjustable wrench. Note the orientation of the elbow fitting for reassembly, Using a screwdriver, carefully button the valve disc upwardly and downwardly. NOTE: The valve disc should move freely up and down on a jump which holds the valve disc in the closed position. If not, the bank check valve needs to be cleaned or replaced. Clean or replace the bank check valve. A solvent, such as paint or varnish remover tin can be used to make clean the check valve. ix, Use sealant to the cheque valve threads. Reinstalt the check valve and elbow plumbing equipment (turn clockwise). 10. Supervene upon the pressure release tube. Tighten nut. 11. Supersede the outlet tube and tighten nut. 12. Perform the Burglary Procedure, See "Break-in Procedure" in the Operation section. 028379 18-ENG Before you shop the air compressor, make certain you practice the following: i. Review the "Maintenance" department on the preceding pages and perform scheduled maintenance as necessary. 2. Set up the On/Car/Off lever to "OFF". 3. Turn the regulator counterclockwise four. Remove the air tool or accessory. 5. Pull ring on safe valve allowing air to bleed from the tank until tank force per unit area is approximately 20 psi. Release safety valve ring. six. Drain h2o from air tank by opening drain valve on lesser of tank. and set the outlet pressure level to zero. Water will condense in the air tank. If not tuckered, water will corrode and weaken the air tank causing a risk of air tank rupture. 7. After the water has been tuckered, shut the bleed or bleed valve. Note: If drain valve is plugged, release all air force per unit area. The valve can then be removed, cleaned, then reinstalled. viii. Wrap electrical cord onto the cord wrap as shown. ix. Protect the air hose from impairment (such every bit existence stepped on 10. Push pulling handle into place for storage. 11. Shop the air compressor in a clean an dry location. 19-ENG D28379 Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed sir sources, Personal injury may occur. PHor to attempting whatever repairs, unplug the air compressor and bleed off all sir tank air pressure. Trouble Excessive tank pressure - safet' valve pops off. Air leaks at fittings. CAUSE CORRECTION Pressure switch does non shut off motor when compressor reaches "cutting-out" pressure. Move On/Machine/Off lever to the "OFF" position, if the outfit does not shut off contact a Trained Service Technician. Pressure switch "cut-out" too loftier. Contact a Trained Service Technician. Tube fittings are non tight enough. Tighten fittings where air can be heard escaping. Check fittings with soapy h2o solution. Do Not Overtighten. defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off. Replace check valve. Refer to the "To Replace or Clean Check Valve" in the "Service and Adjustment" section. Air leaks at or within bank check valve. Check valve seat damaged. Air leaks at pressure switch release valve, Defective pressure switch release vatve. Contact a Trained Service Technician. Air leaks in air tank or at air tank welds. Defective air tank. Air tank must be replaced. Practice not repair the leak. Practise non drill into, weld or otherwise modify air tank or it volition weaken. The tan grand can rupture or explode. Air leaks betwixt head and valve plate. D28379 Contact a Trained Service Technician. Leaking seal. 20- ENG Problem Pressure reading on the regulated force per unit area gauge drops when an accessory is used. Knocking Dissonance. Crusade CORRECTION It is normal for "some" 3ressure driblet to occur. Possible defect in rubber valve. Defective cheque valve. Compressor is not supplying enough air to operate accessories. Regulator knob has continuous air leak. Prolonged excessive use of air. If there is an excessive amount of pressure drib when the accompaniment is used, accommodate the regulator following the instructions in the "Clarification of Functioning" paragraph in the "Operation Section. Note: Conform the regulated )ressure under flow conditions (while accessory is beingness used). Operate safety valve manually past pulling on band. If valve still leaks, it should be replaced. Remove and clean, or supplant. Decrease amount of air usage. Compressor is not big enough for air requirement. Cheque the accessory air requirement. If it is higher than the SCFM or force per unit area supplied by your air compressor, you demand a larger compressor. Hole in hose. Check and replace if required. Cheque valve restricted. Remove and clean, or replace. Air leaks. Tighten fittings. Restricted air intake filter. Clean or supersede air intake filter. Do not operate the air compressor with the filter removed. Refer to the "Air Filter" paragraph in the "Maintenance" department. Damaged regulator. Replace. 21- ENG D28379 Problem CAUSE CORRECTION Regulator will not shut off air outlet. Damaged regulator. Replace. Motor will not Motor overload protection switch has tripped. Let motor cool off and overload switch will automatically reset, Tank pressure exceeds :)ressure switch "cut-in" _ressure. Motor will get-go automatically when tank pressure drops beneath "cutting-in" pressure of _ressure switch. Extension cord is wrong length or gauge. Cheque for proper gauge wire and cord length. Check valve stuck open. Remove replace. Loose electrical connections. Check wiring connection within pressure switch and final box area. Possible defective motor or starting capacitor, Have checked past a Trained Service Technician. Paint spray on internal motor parts. Have checked by a Trained Service Technician. Do not operate the compressor in the paint spray surface area. Come across flammable vapor alert. Pressure release valve on 3ressure switch has not Drain the line by pushing the lever on the pressure switch to the "off" position; if the valve does not open, supervene upon switch. 1. Check fuse box for blown fuse and supercede equally necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with college rating than that specified for your particular branch circuit. 2. Bank check for proper fuse. You should use a time delay fuse, 3. Cheque for low voltage weather condition and/or proper extension cord. 4. Disconnect the other electrical appliances from circuit or operate the compressor on its own branch excursion, run, unloaded head pressure. Fuse blown, circuit breaker tripped. D28379 22-ENG and clean, or 23-ENG D28379 PORTER-Cable CORPORATION warrants to the original purchaser that all products covered under this warranty are gratis from defects in material and workmanship. Products covered nether this warranty include air compressors, air tools, service parts, force per unit area washers, and generators, which have the following warranty pedods: 3 YEARS two YEARS I YEAR - - Limited warranty on ii-stsge oil-gratis air compressor pumps that operate - Limited warranty on oil-lubricsteg air compressor pumps. Limited at 1725 RPM. warranty on all other air compressor components. 2 YEARS - Limited warranty on electric generator alternators. I Yr - Umited warranty on other generator components. two YEARS - Express warranty on pneumatic air tools as described in Porter-Gable general catalog. I Twelvemonth - Limited warranty on pressure washers used in consumer applications (i.eastward. porsonal residential household usage simply). go DAY - pressure washers used for commercial i Twelvemonth - Umited warranty on all accessodes. applications (income producing) and service parts. Porter-Cablevision will repair or replace, at Porter-Cablevision's option, products or component_ which accept failed w_hin the warranty pedod. Service volition exist scheduled according to the normal piece of work flow and business hours at the service heart location, and the availability of replacement pa_s. All decisions of PorterCable Corporation with regard to this limited warranty shall be final. This warranty state. gives you specific legal rights, and y'all may also accept other rights which vary from country to RESPONSIBILITY OF ORIGINAL PURCHASER {initial User): • To procedure a wamanty claim on this product, Practice NOT return it to the retalisr. The product musf be evaluated by a ports_Cable Authoflzed Warranty Service Center. For the location of the nearest porter. Cable Authorized Warranty Servtce Centre carl i-888-559-8550, 24 hours a solar day, 7 days a calendar week. • Retain odginal greenbacks register sales receipt as proof of purchase for warranty work. • Employ reasonable care in the operation and maintenance of the product every bit described In the Owners Transmission(s). • Evangelize or transport the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs, if whatsoever, must be paid by the purchaser, • Air compressors with sixty and 80 gallon tanks will be inspected at the site of installation. Contact the nearest Porter-Cabts Authorized Warranty Service Middle that provides on-sife service calls, for service phone call arrangements. • If the purchaser does not receive satisfactory results from the Porter-Cablevision Authorized Warranty Service Center, the purchaser should contact Porter-Cable. THIS WARRANTY DOES NOT Encompass: • • • • • • • • Merchandise sold as reconditioned, used as rental equipment, and floor or display models. Trade that has become damaged or inoperative considering of ordinary wear, misuse*, common cold, heat, pelting, excessive humidity, freeze impairment, use of improper chemicals, negligence, accident, failure to operate the product in accord virth the instructions provided in the Owners Manual(s) supplied with the product, improper maintenance, the employ of accessories or attachments non recommended by porterCable, or unauthorized repair or alterations. * An air compressor that pumps air more than fifty% during a one 60 minutes period is considered misuse because the air compressor is undersized for the required air demand. Repair and transportation costs of merchandise determined not to be defective. Casts associated with assembly, required oil, adjustments or other installation and start-up costs. Expendable parts or accessories supplied with the produet which are expected to get inoperative or unusable after a reasonable flow of use, including only not express to s_ndieg disks or pads, saw and shear blades, gdoding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories. Trade sold by Porter-Cable which has been manufactured by and identified as the product of some other company, such as gasoline engines. The product manufacturer's warranty, if any, volition apply. Whatsoever INCIDENTAL_ INDIRECT OR CONSEQUENTIAL LOSE, DAMAGE, OR EXPENSE THAT MAY Issue FROM ANy DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS Not COVERED BY THIS WARRANTY. Some states do non permit the exclusion or Ilmifedon of incidental or consequential damages, so the above limRalton or exclusion may non apply to you. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR Fitness FOR A Particular PURPOSE, ARE Express TO Ane Year FROM THE Engagement OF ORIGINAL PURCHASE. Some sfates do not allow llmha_ons on how long an implied warranty lasts, and so the above limitations may not utilize to you lot. PORTER*(llLE Porter-CabMCorporation Jackson, TN United states of america 1-888-559-8550 D28379 24-ENG
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